Chorizos Santarrosanos A&B
HSE System Design, Training & Operational Transformation 2026
During the first half of 2026, we designed and implemented the complete HSE management system for Chorizos Santarrosanos A&B, a food manufacturing SME in Walworth Road, London. The scope included HSE Policy, Strategic Business Plan alignment, Training Matrix with 27 mandatory requirements across 4 roles, PUWER evaluations, COSHH assessments, Manual Handling risk assessments, 4 SSOWs for critical operations, competence profiles, training records, and a Corrective Actions Register, all delivered in bilingual EN/ES format. Non-conformities were reduced from 24 to 6 during the implementation period.
Context & Scope
What We Delivered
HSE Policy & Governance Framework
Complete policy with roles, responsibilities, legal alignment and approval structure. HSWA 1974, MHSWR 1999, Food Safety Act 1990.
Strategic Business Plan 2026–2031
5-year plan with integrated HSE and sustainability objectives aligned to business growth targets.
Training Matrix & HSE Training Manual
27 training requirements mapped across 4 roles. Delivery methods, KPIs, document control and refresher frequencies defined.
PUWER, COSHH & Manual Handling Evaluations
Equipment inspections, hazardous substance controls and ergonomic risk assessments for all operations.
4 SSOWs & 4 Competence Profiles
Opening/Closing, Mezzanine Access, Waste Handling, Food Handling. Competence profiles for FBO, Supervisor, Operator, Maintenance Technician.
Training Records & Corrective Actions Register
Signed training records per role with certification tracking. Structured system for non-conformities, actions, owners and closure status.
Documents Delivered
Each document follows a controlled format with version tracking, author identification and approval signatures. Bilingual EN/ES.
Governance & Strategy
HSE Policy 2026
Governance framework with roles, responsibilities and legal duties. Aligned with HSWA 1974, MHSWR 1999, Food Safety Act 1990.
v1.0 · 09/06/2026 · Juan Acuna
Strategic Business Plan 2026–2031
5-year strategic plan with integrated HSE and sustainability objectives.
Confidential · Juan Acuna
Training System
HSE Training Manual
Complete training system: 27 requirements, delivery methods, KPIs, document control.
v1.0 · 09/06/2026
Training Matrix 2026
27 mandatory training items mapped across FBO, Supervisor, Operator, Maintenance Technician.
v1.0 · 09/06/2026
Training Record — FBO
Signed training record for the Food Business Operator role.
09/06/2026
Training Record — Supervisor
Signed training record for the Supervisor role.
09/06/2026
Training Record — Operator
Signed training record for the Operator role.
09/06/2026
Training Record — Maintenance
Signed training record for the Maintenance Technician role.
09/06/2026
Competence Profiles
Competence Profile — FBO
Food Safety Level 3, HACCP Management, HSE Governance, Emergency Leadership. EN/ES.
09/06/2026
Competence Profile — Supervisor
HACCP, Allergen, CCP Monitoring, Team Supervision, Conflict Resolution. EN/ES.
09/06/2026
Competence Profile — Operator
Food Safety Level 2, Cross-Contamination, Temperature Control, Spill Response. EN/ES.
09/06/2026
Competence Profile — Maintenance
PUWER, LOTO, Electrical Safety, Work at Height, COSHH (Lubricants). EN/ES.
09/06/2026
Safe Systems of Work (SSOW)
Opening, Daily Operation & Closing
8-step opening, daily checks, emergency readiness, 8-step closing. Ref: HSETRGEN010
02/06/2026
Mezzanine Access & Working
Work at Height, compressor maintenance, COSHH for lubricants, LOTO. Ref: HSETRMZN009
02/06/2026
Waste Handling
Segregation, ABP Category 3, internal transport, storage, spill management. Ref: HSETRWST008
02/06/2026
Food Handling & Cross-Contamination
Raw meat handling, RTE controls, cross-contamination prevention. HACCP-aligned.
02/06/2026
Risk Assessments
PUWER Evaluations
Equipment inspections, safe use assessments, LOTO procedures. PUWER 1998.
2026
COSHH Assessments
Hazardous substance evaluations, SDS reviews, control measures. COSHH 2002.
2026
Manual Handling Assessments
Ergonomic risk assessments for lifting, carrying, moving operations.
2026
Corrective Actions Register
Non-conformities, actions, owners, priorities and closure status.
2026